UC2525AJ >
UC2525AJ
Texas Instruments
REGULATING PULSE WIDTH MODULATOR
1525 Pcs New Original In Stock
Boost, Flyback, Forward, Full-Bridge, Half-Bridge, Push-Pull Regulator Positive Output Step-Up, Step-Down, Step-Up/Step-Down DC-DC Controller IC 16-CDIP
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UC2525AJ
5.0 / 5.0 - (39 Ratings)

UC2525AJ

Product Overview

11238056

DiGi Electronics Part Number

UC2525AJ-DG

Manufacturer

Texas Instruments
UC2525AJ

Description

REGULATING PULSE WIDTH MODULATOR

Inventory

1525 Pcs New Original In Stock
Boost, Flyback, Forward, Full-Bridge, Half-Bridge, Push-Pull Regulator Positive Output Step-Up, Step-Down, Step-Up/Step-Down DC-DC Controller IC 16-CDIP
Quantity
Minimum 1

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UC2525AJ Technical Specifications

Category Power Management (PMIC), DC DC Switching Controllers

Manufacturer Texas Instruments

Packaging -

Series -

Product Status Active

Output Type Transistor Driver

Function Step-Up, Step-Down, Step-Up/Step-Down

Output Configuration Positive

Topology Boost, Flyback, Forward, Full-Bridge, Half-Bridge, Push-Pull

Number of Outputs 2

Output Phases 1

Voltage - Supply (Vcc/Vdd) 8V ~ 35V

Frequency - Switching 100Hz ~ 500kHz

Duty Cycle (Max) 49%

Synchronous Rectifier Yes

Clock Sync Yes

Serial Interfaces -

Control Features Dead Time Control, Frequency Control, Ramp, Soft Start

Operating Temperature -25°C ~ 85°C (TA)

Mounting Type Through Hole

Package / Case 16-CDIP (0.300", 7.62mm)

Supplier Device Package 16-CDIP

Datasheet & Documents

HTML Datasheet

UC2525AJ-DG

Environmental & Export Classification

RoHS Status ROHS3 Compliant
Moisture Sensitivity Level (MSL) Not Applicable
ECCN EAR99
HTSUS 8542.39.0001

Additional Information

Other Names
296-UC2525AJ
Standard Package
1

Reviews

5.0/5.0-(Show up to 5 Ratings)
바***기
Dec 02, 2025
5.0
애프터 서비스가 만족스러워서 다른 고객들에게도 추천하고 싶어요.
행***리집
Dec 02, 2025
5.0
구매 후 사후 서비스가 뛰어나서 다시 구매하고 싶어졌어요. 문제가 생겨도 신속하게 대응해주시고, 친절한 설명 덕분에 안심하고 이용할 수 있었습니다.
Herz***itter
Dec 02, 2025
5.0
Die Beratung und der Support nach dem Kauf bei DiGi Electronics sind hervorragend.
Skyl***Pulse
Dec 02, 2025
5.0
Efficient dispatch and secure packaging made the entire process smooth.
Joyful***ndrops
Dec 02, 2025
5.0
Their support team provides detailed technical assistance promptly after purchase.
Celes***lVibes
Dec 02, 2025
5.0
The value I receive from DiGi Electronics' products exceeds their price point.
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Frequently Asked Questions (FAQ)

What are the key design risks when using the UC2525AJ in a high-frequency push-pull converter above 300 kHz, and how can I mitigate shoot-through or duty cycle instability?

The UC2525AJ is capable of operating up to 500 kHz, but above 300 kHz, parasitic inductance in the 16-CDIP package and PCB layout can cause duty cycle jitter and unintended shoot-through in push-pull topologies due to delayed gate drive transitions. To mitigate this, ensure tight Kelvin connections to the timing capacitor (CT) and resistor (RT), use a low-inductance ground plane, and add small gate resistors (10–47 Ω) in series with each output to dampen ringing. Additionally, verify dead time control is properly tuned—insufficient dead time at high frequencies increases cross-conduction risk, especially with fast-switching MOSFETs. Always validate switching waveforms with an oscilloscope under full load.

Can I replace the UC2525AJ with the more modern UC3825ADW in a legacy flyback design without redesigning the feedback loop or compensation network?

While the UC3825ADW from Texas Instruments is a functional upgrade with improved propagation delay and higher drive current, direct replacement of the UC2525AJ in a flyback design is not always drop-in compatible. The UC3825ADW has a different error amplifier gain-bandwidth product and slightly altered ramp characteristics, which may destabilize existing Type II or Type III compensation networks. Additionally, the UC3825ADW’s faster output rise/fall times can exacerbate EMI in tightly coupled transformers. We recommend re-evaluating loop stability via Bode plot analysis and possibly adjusting compensation components. If board space allows, retain the UC2525AJ for legacy consistency unless performance gains justify requalification.

How does the UC2525AJ’s lack of integrated soft-start capacitor affect startup behavior in a 24V-to-48V boost converter under light load, and what external circuitry is needed to prevent overshoot?

The UC2525AJ requires an external capacitor on the SS (soft-start) pin to control ramp-up time, and without it, the duty cycle can jump abruptly at startup—especially problematic in boost converters where output voltage overshoot can exceed 20% under light loads. To prevent this, connect a 100 nF to 1 µF ceramic capacitor from SS to ground, sized based on desired startup time (t ≈ 1.5 × C_SS × V_REF / I_SS, where I_SS ≈ 100 µA). For tighter control, add a small resistor (10–100 kΩ) in series with the capacitor to limit inrush current into the error amplifier. Always test startup into worst-case load conditions to ensure output stays within safe margins for downstream components.

Is the UC2525AJ suitable for automotive 12V battery systems with load dump transients up to 40V, given its 35V Vcc max rating, and what protection circuitry is essential?

The UC2525AJ’s maximum Vcc of 35V makes it borderline for automotive applications where load dump events can exceed 40V for hundreds of milliseconds. Direct connection to the vehicle battery without protection risks permanent damage. To safely use the UC2525AJ, implement a front-end protection circuit including a 36V TVS diode (e.g., SMAJ33A) followed by a series current-limiting resistor (10–22 Ω, 1W) and a low-ESR bulk capacitor. Alternatively, use a preregulator such as the LM2940 LDO or a buck pre-regulator to clamp input voltage below 30V. This ensures reliable operation across the full -25°C to 85°C range while meeting ISO 7637-2 surge requirements.

When paralleling two UC2525AJ controllers for higher current output in a half-bridge configuration, what synchronization and current-sharing challenges arise, and how can they be resolved?

Paralleling UC2525AJ devices in a half-bridge setup introduces risks of beat-frequency oscillations and uneven current sharing due to slight mismatches in oscillator frequency and propagation delay, even with clock sync enabled. The internal oscillators may drift apart over temperature, causing one side to dominate conduction. To resolve this, hard-sync both devices to a common external clock source using the SYNC pin, and add 1–5% ballast resistance (e.g., 0.1–0.5 Ω) in series with each high-side and low-side switch to enforce current sharing. Additionally, use matched gate drive transformers and ensure symmetrical PCB layout to minimize timing skew. Monitor thermal imbalance during burn-in testing—uneven heating indicates poor current distribution requiring layout or component adjustments.

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